At Plastics by Design, we provide first-rate vacuum forming services in the Southwest that clients can rely on. With over 35 years of experience, our team is adept at selecting the right materials and modifying designs to meet your project's needs, ensuring perfect results.
Vacuum Forming Process
- Heating the Sheet: The plastic sheet is heated to the forming temperature.
- Vacuum Application: Once the correct temperature is reached, the vacuum is applied as the tool raises.
- Vacuum Hoses and Pump: Create the vacuum pressure needed for forming.
- Clamp Frame: Holds the plastic sheet securely in place.
- Table Seals: Maintain airtight conditions for effective vacuum application.
- Vacuum Flow Distribution: Ensures even vacuum flow from the central hole to all moulding tools.
- Use of Spacers: Tools are raised using foam tape, plywood, washers, or mesh to improve airflow.
- Tool Elevation: Slight elevation improves vacuum strength and definition.
- Uniform Heating and Vacuum Holes: Even heat and hole placement improve forming accuracy.
Materials and Moulds
- Resin CNC Moulds and 3D Printed Moulds: Used for prototype work to achieve precise and efficient vacuum forming.
Products and Services
- Range of Products: Vacuum formed trays, pressure forming, protective packaging, transit trays, and point of sale displays.
- Custom Solutions: Plastics by Design can handle unique and bespoke items, ensuring high-quality results across a wide range of products.
Plastics by Design provides reliable vacuum forming services for a wide range of industries, producing high-quality plastic components with excellent detail and consistency. From prototypes to full production runs, we offer cost-effective solutions tailored to your exact requirements.
